Technological Solutions: The Foundation of Efficient Production

In modern industrial and infrastructure construction, competent technological design is not just a set of drawings — it is a complex of methods, schemes, and calculations that ensure uninterrupted and cost-effective production.

The Technological Process (TP) section integrates knowledge of chemical and technological processes, mechanics, automation, and safety, forming the basis for sustainable and efficient operations.

What Are Technological Solutions?

Technological solutions are a set of project documents that describe:

the sequence and operating modes of technological processes;
the selection of equipment, pipelines, valves, and auxiliary systems;
schemes for the movement of raw materials, semi-finished products, and finished goods;
quality requirements at every stage.

In essence, TP defines the “recipe” of production and the standards of its efficiency.

The Role and Objectives of TP in Industrial Projects

The key tasks of technological design include:

Cost optimization — reducing energy consumption, raw material use, and labor costs.
Quality assurance — maintaining consistent output parameters.
Reliability improvement — choosing fault-tolerant schemes and redundancy of critical units.
Regulatory compliance — ensuring conformity with technical regulations, State Standard (GOST), and environmental standards.

Without a well-developed TP, subsequent sections (HVAC, water supply, power supply, automation) lose efficiency, leading to overspending or production downtime.

Examples of Technological Solutions

Raw Material Preparation and Purification

Filtration, separation, and reagent-based fine treatment — the quality of raw materials determines the stability of the entire process.

Process Lines and Installations

Reactors, dryers, granulators, and packaging lines — each module must be standardized and easily integrated into the production system.

Regulatory Framework

Design and implementation of technological solutions follow established standards:

Government Decree No. 87 (16.02.2008) — defines the structure and content of the TX section.
State Standard (GOST) R 21.101-2020 — sets rules for graphic documentation (schemes, specifications, equipment layouts).
Set of rules 2.2.1.1312-03 — sanitary and hygienic requirements for production facilities (ventilation, lighting, microclimate).
Set of rules 158.13330.2014 — norms for medical facilities, including space planning and equipment arrangement.
Specialized industry Sets of rules and Sanitary norms — for specific categories of facilities.

Compliance with these standards guarantees safety, efficiency, and regulatory approval.

Have questions or need help?

Project Documentation Structure for TP

Section	Content
Input Data & technical specifications	Process regulations, technical conditions, KPIs
Process Schemes	Block and detailed diagrams, sequence of operations
Calculations	Productivity, heat and mass balances, energy consumption
Equipment Specs	Pumps, reactors, heat exchangers, valves, controls
Layout Drawings	Master plan, equipment arrangement, installation details

Stages of TP Project Development

Gathering technical specifications and input data — analysis of raw materials and client requirements.
Process block diagrams — visualizing core operations and their interconnections.
Hydraulic & heat calculations — determining parameters for pumps, heat exchangers.
Equipment selection and specification — based on manufacturer data and compliance.
Drawings and graphic documentation — layouts, nodes, installation details.
Approval & expertise — compliance checks, regulatory approvals.

Integration with Other Engineering Systems

Successful TP requires coordination with:

Power supply — calculation of loads and uninterrupted supply;
HVAC and water supply — integration of heating/cooling and water cycles;
Automation (BMS/SCADA) — unified control and monitoring systems;
Low-voltage systems — data transmission from sensors and controllers.

This integration reduces clashes, speeds up commissioning, and ensures reliability.

FAQ: Frequently Asked Questions About TP

What exactly is included in the TP section?

TX or TP (Technological Process) — is the core of the project, describing the actual production process. It includes:

Selection and justification of the technology. Description of the sequence of operations (process flow diagrams).
Calculations of production capacities, requirements for raw materials, supplies, energy, and water.
Specification of main and auxiliary technological equipment (selection and layout).
Description of transportation of raw materials, semi-finished products, finished goods, and waste.
Environmental requirements (temperature, humidity, cleanliness).
Consumption rates, product output, waste generation.

How is technology and equipment selected? Do you provide options or do we?

This is a joint effort:

Client: Defines the product, production capacity, quality requirements, existing experience/preferences regarding technologies and equipment brands, and the budget.

Designer (Process Engineer): Analyzes the technical assignment, proposes technological solutions (with alternatives), performs calculations, selects and compares equipment based on technical parameters, cost, reliability, energy efficiency, and maintenance. The final choice is agreed upon with the Client.

Will the process diagrams detail every operation?

The level of detail depends on the project stage (D, WD) and the complexity of the process:

Stage D (Design): General flow diagrams (block diagrams) showing the main stages, flows of raw materials, products, and waste.

Stage WD (Working Documentation): Highly detailed process diagrams (operational level), including all main and auxiliary operations, equipment used at each stage, and control points.

What data do we need to provide for development?

It is critically important to provide:

Technical Assignment (TA): A detailed description of the product, production capacity, quality requirements, raw materials, and operating mode.
Technological regulations/instructions (if available). Passports, catalogs, specifications of existing or planned equipment.
Raw material and material data: composition, properties, consumption rates.
Product data: yield, specifications. Layout solutions (sketches) or architectural plans.
Information on waste, emissions, discharges.

At any stage of data preparation, we are ready to assist you.

How does TP affect the cost of the entire project?

The Technological Process (TP) has the strongest impact on project cost:

Equipment: Choice of premium/budget brands, import vs. local supply.
Construction solutions: TP requirements for dimensions, heights, foundations (heavy equipment), and special zones (clean rooms) significantly affect the cost of architectural/structural design.
Engineering systems: Complex requirements for ventilation, cleanliness, heating/cooling, and power supply capacity increase the cost of HVAC/Electrical systems.
Automation: The degree of process automation defined in the TP determines the complexity and cost of the Automation and Control Systems (ACS).

Are occupational safety and environmental factors included?

Fundamental principle:

The technology must be safe for personnel. The TP identifies sources of hazardous factors (noise, vibration, dust, gases, radiation, moving parts) and incorporates technical solutions to eliminate or mitigate them (equipment design, sealing, localization).
The types and quantities of production waste, atmospheric emissions, and wastewater discharges are determined. These serve as input data for the Environmental Protection (EP) and Occupational Safety (OS) sections, which design treatment facilities and protective measures.

What happens if there is an error in TP (e.g., wrong equipment capacity)?

Errors in the Technological Process (TP) are critical and lead to:

Failure to achieve the designed production capacity or product quality.
Downtime due to equipment mismatch or overload.
Rework/modifications during installation or commissioning (very costly!).
Violations of environmental standards or safety requirements.
Financial losses caused by inefficient operation.

This is why the process engineer’s experience and thorough elaboration of the TP are so important.

Who approves and validates TP documentation?

Approval is multi-stage:

Internal approval: Between different project sections (AR, SR, HVAC, ES, etc.) to ensure compliance and feasibility of TP requirements.
Client approval: A key stage. The Client (its process engineers) thoroughly reviews the correctness of technological solutions, equipment selection, and calculations.
Expert review (State/Private): Verifies compliance of the TP with safety, occupational health, and environmental regulations, as well as the accuracy of calculations (especially for hazardous industries).
Client’s equipment verification: Equipment specifications from the TP are often used for tenders; the equipment selected by the supplier must meet the parameters defined in the TP. The project technologist usually provides author supervision to ensure compliance.

Why Choose Us as Your TP Partner?

Errors at the design stage are far more costly than investments in experienced professionals. With our expertise, you get:

years of industry experience in engineering systems.
Methodological rigor — clear algorithms and thorough quality checks.
Strict timeline and budget control — transparent planning.
Integrated approach — no conflicts with other engineering sections.
Service and support — warranty coverage, remote monitoring, and system upgrades.

Contact us today for a consultation and a individual technical proposal. We will turn your requirements into a reliable, optimized technological scheme.

Call us: +7 (812) 413-97-87 Email us: info@promenergo.pro, or:

Request consultation

Request a call